immerhax

TL;DR Gerber files here (NOTE: These gerbers are outdated, and using the Github project is recommended!)

So in continuation of my previous post about reverse engineering the Sony BKM-129X the next logical step would be to actually create a functional card that is compatible with monitors that use the BKM-129X card. The first step I took was making a “clone” of the input circuit of the original card, but there are a lot of components, and especially one of them I had trouble finding a suitable replacement for (the 2SA1462 transistor). I am still unsure if the extremely fast switching speed (1.8GHz!) is needed, so I finished the design, with the intention of trying to build it at some point. The Kicad project can be found on Github, here’s Kicads 3D render.

Now the design is 100% untested, but I am sure I’ll get around to actually building one at some point, even just to verify the design. If anyone actually builds one, please let me know how it went.

Making it cheap

When I was reverse engineering the card I ended up having a close to complete “harness” wired into the monitor, except for the video signals. While designing the clone card above, I came up with the thought of simply wiring buffered signals straight into the inputs, as this is really the only thing the board does besides some on/off switching of the signals. So an obvious buffer system nowadays is the quite common THS7374 IC I had lying around anyways for other retro projects, so I hooked up the signals from that into the monitor, and it actually looked quite good. The only thing then missing would be the switches to disable all the outputs, and toggling external sync on and off. Since the THS7374 buffers all 4 channels, the obvious choice would be to insert a simple quad SPST analog switch IC after the THS7374, with three of the switches’ enable signals coupled together to the ~BX_OE signal from the MCU (for the RGB lines), and the last to ~EXT_SYNC_OE coupled to the sync line output. This would then make the whole card require only 2 IC’s (and a couple of capacitors and resistors) to form the complete video signal path circuit. The switch IC I ended up with is the ADG1611, which is a rather expensive chip (~$6) however it has a very low on resistance (1 Ohm) on each channel, and although I add current limiting resistors afterwards, when I designed it, I preferred having to add resistance than being unable to reduce it (had I chosen a switch IC with a higher on resistance). The switch can be powered up to +/- 8V, to be able to carry negative signals also, which is perfect as the BKM-129X is fed +/- 6V from the monitor. The THS7374 can run off 3-5V, so I put a cheap 3.3V LDO in, fed from the +6V so only a single regulator is needed. I ended up “cloning” most of the circuit between the monitor and the MCU, as some monitors allow multiple cards, and I wanted to be sure the load would match the original cards. It’s mostly some resistors and then the 74VHC125 chip which is cheap anyway. Thus the finished prototype card ended up looking like this:

The connections (from top) are Y/G, B/B-Y, R/R-Y, sync.

The complete price then basically consists of:
THS7374 – $1
ADG1611 – $6
74VHC125 (TSSOP14) – $0.5
Arduino Nano v3 clone (5V/16MHz) – $3
MIC3490-3.3 – $0.5
DTC144EKA – $0.2
64-pin connector – $1.5
BNC plugs – $5
Passive components (resistors/capacitors) – ~$3
PCB at JLCPCB – $3

All the resistors and capacitors are 0805 size except for the large 100uF/16V aluminium electrolytical which are 6.3×5.3mm.

So roughly $25 for the complete board… Beats $150 for the BKM-129X on eBay 🙂

The Kicad project can be found on Github.

I made a 3D printed bracket, which at the moment only fits my prototypes, as they’re a bit too deep (that is fixed in the Kicad project). I will redo it for the current one soon. The prototype when mounted in my PVM-9L2 then looks like this:

The bracket “grabs” the board and keeps it in place both from being pulled out when plugs are unmounted but also from moving side to side.

I have, for now, only tested on the PVM-9L2. The MCU code has been verified to work on a BVM-D14H5 also, so I am pretty sure it will work on the rest also. UPDATE Please read the part in the reverse engineering post regarding this (essentially you need to remove the bootloader).

Here are some photos from the card running in my PVM-9L2. Note they’re taken with my phone, and doesn’t represent how good it actually looks, but you’ll get the idea.

You are welcome to copy, produce, sell the boards based on my work, actually please do!

The bracket kan be found here: https://www.thingiverse.com/thing:4178104 (thanks to Nick Carney for the version which has signal designators on).

Update

Preliminary results with the BVM-D9H series is that it’s not sync’ing. To make it work, R9 should be removed and a jumper inserted (most likely smaller 10-33 Ohms will be good also). Doing this should not affect other monitors.

Remember to refer to the previous posts about how to program the Arduino for maximum compatibility.

If you have any experiences with the project you want to share, feel free to contact me on Facebook (Martin Hejnfelt), Discord (skum), shmups (skum), email to martin@hejnfelt.com or whereever you might find me. Please no more “Do the BKM-68X” though 😛

Update 2

Aaaaayyy I did the BKM-68X anyways 😛 https://immerhax.com/?p=624

This entry was posted on Tuesday, February 18th, 2020 at 19:54 and is filed under Uncategorized. You can follow any responses to this entry through the RSS 2.0 feed. Responses are currently closed, but you can trackback from your own site.